It’s no secret that agriculture is one of the most hazardous industries to work in, with powerful machinery contributing to an unfortunate number of injuries and fatalities every year. While rollovers and runovers get cited as the top causes of farm-related injuries, not far behind them are entanglements.
Entanglement hazards are among the most serious—and often underestimated—risks on the farm. From power take-offs (PTOs) and augers to belts and gears, moving machinery in grain handling systems can catch hair, clothing, or limbs in a split second, leading to life-altering consequences.
“With a lot of farmers, there is the mindset of ‘that’s not going to happen to me.’ And that’s what can lead to accidents,” explains Mike Senneff, principal consultant and owner of Product Safety Help LLC, who spent more than 35 years working for John Deere overseeing product safety and regulatory compliance programs. “It only takes one second for something to happen that can unfortunately change someone’s well-being or worse.”
Andre Harpe is chair of Canadian Canola Growers Association (CCGA) and a third-generation farmer with approximately 5,000 acres of canola, barley, and grass seed near Valhalla Centre, Alberta. After an entanglement incident on his farm several years ago, Harpe is mindful of how quickly one can occur.
“Having experienced that one accident on my farm, and seeing other neighbours being involved in entanglements, it happens so fast,” says Harpe, noting that the worker on his farm who was injured made a full recovery and returned to work, but that the situation could have much worse.
“You may think you’re being careful but it just takes one misstep or that one piece of clothing that you didn’t think was loose. It doesn’t take a lot of time for there to be a devastating outcome, and then all of a sudden, it’s happened and there’s no going back.”
While there have been significant safety improvements with grain handling equipment over the last several decades, a key factor for why entanglements continue to be an issue is due to older equipment still in use.
“Agricultural equipment stays in use for a long time. Something may have been great technology 50 years ago, but it’s long since been passed. It might run fine, but there are a lot of safety concerns with the old equipment, and people need to be mindful of that,” Senneff says. “I would say besides rollovers with old tractors, the next issue is entanglements in old crop harvesting equipment.”
However, despite significant safety design advancements, such as seat sensor systems, which have helped mitigate the risk of entanglement with much modern farm equipment, Senneff explains that one type of machinery that continues to be a concern for entanglements is augers.
“Entanglements with augers have always been a problem,” Senneff explains, giving the example of a grain bin sweep that people may think they can easily jump over, only to become entangled.
Harpe echoes concerns about augers. He says that after the entanglement incident on his farm he has opted for conveyors instead of augers.
“Obviously, you don’t want to see that happen again, and we’ve also had neighbours who have been entangled quite badly,” says Harpe. “So, if I have to get new equipment or change something, I go to conveyors instead because they are much safer.”
Harpe points out that, in addition to being safer than augers, conveyors are also quieter, making them less hazardous to a person’s hearing.
“We typically think of incidents with augers involving limbs and getting caught in it, and we don’t often think about the sound and how loud they are and how much damage they can do to your hearing. That is something we have to mitigate as well,” Harpe explains.